High Voltage Cable & EMI Shielding Solutions for EVs and Hybrids

How Can Automakers Simplify High Voltage Cable Shielding?

High-voltage EV and hybrid cable systems require effective EMI shielding across connectors with different shapes and geometries. Connector-specific fastening hardware can increase part count and inventory complexity across vehicle platforms.

BAND-IT metal band solutions provide a low-profile approach to cable shield termination. Versatile clamp configurations can accommodate multiple connector geometries, helping manufacturers reduce fastening hardware and SKU complexity while supporting consistent shield termination with purpose-built installation tooling.

Explore EMI Shield Termination Solutions

How Does BAND-IT Support Cable Shield Termination?

Built for the Line, Not the Bench

BAND-IT purpose-built installation tooling provides controlled, repeatable installation for cable shield termination in production environments. Tooling helps control clamp tension and reduce operator variation, supporting consistent termination across high-volume assembly.

How Does Metal Band Clamping Simplify EV Connector Design?

As EV cable management becomes more complex, reducing connector-specific fastening hardware can help simplify component inventories and assembly requirements. BAND-IT metal band solutions provide a versatile, low-profile fastening approach across varying connector geometries.

0 Nuts, bolts or screws required

1 Clamp Configuration Can Accommodate Multiple Connector Geometries

2007 Serving the Automotive HV Cable Market Since

High Voltage Cable Shielding FAQs

Yes. A Mini Tie-Lok or ¼-inch Tie-Lok can be configured to fit a wide range of fixture and connector shapes with a single SKU, cutting complexity for automakers.

Conductive back-shell values stay consistent under extreme vibration and thermal cycling, across BAND-IT’s banding solutions.

Yes. Strength depends on band type and fixture shape, which is why BAND-IT offers both preformed and flat bands to match the application.

Purpose-built installation tools provide controlled, repeatable installation, helping reduce assembly variation.

What Are the Benefits of Metal Band Cable Shield Termination?

Metal band cable shield termination gives automotive engineers a low-profile, repeatable way to secure EMI shielding at high-voltage cable connections. By reducing reliance on connector-specific fastening hardware, BAND-IT solutions can simplify assembly and inventory while accommodating different connector geometries and demanding packaging requirements.

  • No nuts, bolts or screws
  • Low-profile design for space-constrained applications
  • Reduced SKU count and inventory complexity
  • Controlled, repeatable installation
  • Reduced connector-to-connector variation
  • Versatile configurations for different connector geometries

Related EMI Shielding Resources

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EMI Solutions for Vehicles (Guide)

Simplify High Voltage Cable Shielding for Your Next EV Platform

BAND-IT’s engineering team can help evaluate clamp configuration, connector geometry and installation tooling for high-voltage cable and EMI shielding applications in EV and hybrid vehicle platforms.

Discuss Your Cable Shielding Application